Direct femtosecond laser fabrication of superhydrophobic aluminum alloy surfaces with anti-icing properties

Ice formation is a serious issue in many fields, from energy to aerospace, compromising the devices' efficiency and security. Superhydrophobicity has been demonstrated to be correlated to the anti-icing properties of surfaces. However, fabricating surfaces with robust water repellence properties also at subzero temperature is still a great challenge. In this work, femtosecond laser (fs-laser) texturing is exploited to produce superhydrophobic surfaces with anti-icing properties on Al2024, an aluminum alloy of great interest in cold environments, in particular for aircraft production. Our textured substrates present self-cleaning properties and robust water repellency at subzero temperatures. Moreover, outstanding anti-icing properties are achieved on the textured surfaces at-20 °C, with water droplets bouncing off the surface before freezing.